The missile mechanical design lead engineer is responsible for overseeing the complete mechanical design process of missile components, leading a team of engineers to develop innovative and producible designs that meet tradable performance requirements. Ensure the system meets structural integrity, aerodynamic efficiency, and system integration requirements within tight timelines. The mechanical design lead will develop, test and integrate the missile systems through the entire lifecycle, from the initial concept, testing and validation, through production, fielding, logistics and sustainment.

Responsibilities

Design Leadership:

• Lead the mechanical design team in developing and executing the overall design strategy for missile components, including airframes, propulsion systems, seeker/guidance systems, and warheads.
• Oversee the creation of detailed design packages, including 3D models,analysis reports and released drawings.
• Provide technical direction and expertise on complex mechanical design challenges related to missile systems.
• Ensure mechanical design meets production requirements for schedule and affordability

Technical Analysis:

• Conduct comprehensive stress analysis, thermal analysis, and vibration analysis to ensure the structural integrity of missile components under extreme flight conditions.
• Evaluate design trade-offs and optimize mechanical systems for performance, weight, and cost.
• Utilize advanced engineering tools like FEA (Finite Element Analysis) to simulate and validate designs.

System Integration:

• Collaborate with other engineering disciplines (electrical, avionics, propulsion) to ensure seamless integration of mechanical components within the overall missile system.
• Coordinate with operations team daily to ensure the design is manufacturable and scalable.

Testing and Validation:

• Oversee the planning and execution of mechanical component testing, including prototype testing, environmental testing, and qualification testing.
• Analyze test results to identify and address design flaws, and incorporate improvements into the design.

Project Management:

• Manage project timelines, budgets, and resource allocation for mechanical design activities.
• Monitor project progress and identify potential risks, proactively taking corrective actions.
• Communicate design updates and technical details to stakeholders, including senior engineers and program managers.

Skills and Qualifications:

• Experience: Significant experience in mechanical design of missile systems.
• Technical Expertise: Deep understanding of mechanical design principles, materials science, stress analysis, vibration analysis, and FEA.
• Leadership Skills: Proven ability to lead and mentor a team of mechanical design engineers.
• Communication Skills: Excellent written and verbal communication skills to effectively convey complex technical information to diverse audiences. Education: A BS in Mechanical Engineering or a related field. MS preferred.